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Gusset Mylar Bags

Secure your inventory with premium gusset mylar bags from OXO Packaging UK. We offer high-barrier protection, low minimum order quantities, and custom-printed wholesale options tailored for bulk commercial manufacturing. Request your free bulk quote today!

GET CUSTOM QUOTE

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Payment Methods

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Order Process Request a Quote Approve Art Work Receive Your Order

High Capacity Bulk Packaging Solutions

Protect your product using robust, multi-layer gusseted bags engineered to block moisture, preserve freshness, and optimise industrial warehouse storage space. Order Now!

More Than +5000 Satisfied Clients Worldwide

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What We Give
Create Custom Boxes Quick and Easy
Design

Design

Get your custom boxes made in the required size, shape, and style.

Print

Print

Upload your artwork and get it superbly printed the way you want.

Get it done

Get it done

Order any quantity, enjoy a wholesale price, pay no extra for die plates.

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Need to talk with Packaging
Consultant?

Call us Now: 0800-208-8043

You can also fill the attached form and one of our Packaging Consultant will call you shortly

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Stock Type & Thickness
cardstock
Cardboard

We use cardboard material with the least environmental impact and minimizes waste generation.

Kraft
Kraft

Kraft paper is a strong, durable and reliable material that is widely used across many different industries.

Rigid
Rigid

Rigid is highly protective, affordable and recyclable material. These boxes provide maximum protection.

corrugated
Corrugated

Corrugated material is easy to customize, cost effective and sustainable. It is also great for branding purposes.

FINISHING ASSORTMENT

Box Style

Mylar Bag

Dimension (L + W + H)

All Custom Sizes and Shapes

Quantities

No Minimum Order Required

Paper Stock

10pt to 28pt (60lb to 400lb) Eco-Friendly Kraft, E-flute Corrugated, Bux Board, Cardstock

Printing

CMYK Full Color; CMYK + 1 PMS Color; CMYK + 2 PMS Colors; CMYK Inside/Outside Printing; No Printing;

Finishing

Gloss Lamination, Matte Lamination, Gloss AQ, Gloss UV, Matte UV, Spot UV, Embossing, Foiling

Included Options

Recyclable

Additional Options

Eco-Friendly, Recycled, Biodegradable

Proof

Flat View, 3D Mock-up, Physical Sampling (On request)

Turnaround

8 - 10 Business Days, RUSH

Shipping

FLAT

Maximise Shelf Life and Product Protection with Premium Gusset Mylar Bags 

Our premium gusset mylar bags provide the ultimate high-capacity solution for you. Made with an expandable bottom and side structure, these heavy-duty gusseted mylar bags maximise internal storage space while offering an airtight, puncture-resistant barrier against oxygen, moisture, and light.

Whether you need fully branded custom gusset mylar bags to elevate your shelf presence or unprinted gusset mylar bags wholesale to optimise your production budget. Our industrial- grade packaging ensures your products remain fresh, stable, and secure from the factory floor to the end consumer.

Contact our sales team today to secure a wholesale quote and protect your product.

Advanced Material Options For Your Gusset Mylar Bags

The reliability of gusset mylar bags depends entirely on their raw material composition. Our bags feature a high-performance, multi-layered laminate design made for harsh supply chains.

Outer-shield Layer:

Oriented Polyester PET provides exceptional tensile strength, heat resistance, and a smooth surface for branding.

Core Barrier Layer:

Solid aluminium foil blocks 100% of light, oxygen, and moisture transmission, extending the product shelf life.

Inner Sealant Layer:

Linear Low-Density Polyethylene (LLDPE) creates a strong thermal bond that resists high-impact drops and prevents leaks.

This heavy-duty design gives our gusseted mylar bags excellent puncture resistance. They safely contain sharp bulk items like grains, coffee beans, and industrial pallets without tearing. 

Enhance Your Brand Presence with Custom Printing

We offer high-definition printing options to turn your packaging into a powerful marketing asset. Our production facility handles complex designs, sharp text, and accurate barcode rendering for commercial retail.

Digital Printing: 

Perfect for short runs, seasonal products, or multi-SKU product lines. It offers low minimum order quantities and fast turnaround times. 

Rotogravure Printing: 

Ideal for large production runs. This method delivers vibrant colours, precise registration, and the lowest per-unit printing costs. 

With our custom gusset mylar bags, you can print complete nutritional facts, usage instructions, and safety warnings directly onto the packaging with perfect clarity.

Match Your Market Identity with Professional Surface Finishes: 

The look and feel of your packaging directly reflects your product quality. We offer standard and premium consumer finishes to match your market positioning. 

Matte finish: 

Gives a non-glossy, modern look that eliminates glare under retail lights and resists fingerprints during handling.

Glossy Finish: 

Provides high-volume shine, a vibrant surface that makes colour pop and stand out on commercial shelves.

Holographic & Metallic: 

Uses the natural foil layer to create eye-catching, premium visual elements.

Clear windows: 

Add a transparent front panel so commercial buyers can check product quality, colour, and texture before opening.

Sustainable Innovations For Your Modern Gussets Mylar Bags

Modern consumers require sustainable solutions without sacrificing barrier performance. We help your business meet corporate environmental goals with our eco-friendly packaging options. 

Recyclable Materials:

We offer mono-material laminates designed for standard recycling streams where facilities exist. 

Post-Consumer Recycled Layers: incorporate recycled plastics into the outer structural layers to reduce virgin plastic consumption.

Carbon footprint Reductions:

The lightweight, flexible designs of gusseted mylar bags drastically reduce shipping weight and storage space compared to rigid plastic tubs or glass jars, lowering your overall transport emissions. 

Commercial Wholesale Advantages of Gusset Mylar Bags

Choosing our gusset mylar bags wholesale program gives your business distinct operational advantages: 

  • Drastically lower your cost-per unit with scaled bulk discounts on larger production runs.
  • Strict batch testing guarantees uniform film thickness, barrier performance, and seal strength across every order. 
  • We provide flexible shopping options, including slit-shipment schedules and support to keep your automated filling lines running smoothly without interruptions. 

Why Choose OXO Packaging UK?

The primary business benefits that make OXO Packaging UK an essential partner include:

  • Fully Custom Designs
  • Premium Finishes
  • No Hidden Fees
  • Low Order Minimums
  • Free UK Delivery
  • Fast Production Turnaround
  • Eco-Friendly Options
Frequently Asked Questions
Can your gusset mylar bags be used on automated filling lines?

Our bags are engineered with an optimised coefficient of friction (COF). This ensures smooth feeding, filling, and sealing on continuous band sealers, vacuum sealers, and nitrogen-flush machinery.

What is the minimum order quantity (MOQ) for custom printing?

We support businesses of all sizes by offering low minimum order quantities. You can start custom production runs with small batches to help manage your initial cash flow and inventory space.

 

Are your packaging materials food-safe and compliant?

We use food-grade, chemically inert internal contact layers that comply with standard safety regulations.

 

Do you offer eco-friendly packaging options?

We provide sustainable solutions to help your business meet environmental goals. Options include fully recyclable mono-material films, post-consumer recycled (PCR) layers, and natural kraft papers.